Structural Steel – A Revolution in Construction

Construction has seen many changes in material and design since it started out in 400 BC. From the usage of clay and stones to the era of using metals, architecture has journeyed a long way. The reason behind the transitions in materials is simple – durability and strength. The introduction of structured steel after the industrial revolution drastically changed the face of construction. The utility of structural steel is leveraged with Tekla structure detailing, also making the material the most preferred one in many industries. The reasons include:

  1. A long-lasting nature– Corrosion causes easy damage to construction material and reduces its lifespan, but it has a negligible impact on structural steel. A combination of barrier coating over steel will further help with durability. The strength of this metal makes construction better in withstanding disasters and natural calamities.
  2. High load bearing capacity– Steel is a lightweight metal in itself. This gives an added advantage to it, as there is no self-weight that it has to bear. This, along with a high bearing capacity makes it suitable for constructions involving heavy loads. It is most suitable for roads, bridges and towering buildings.
  3. Affordability– The amount of money one invests in construction is significantly larger when steel is not used. Other materials require mortar, machines and a large amount of labor. Construction with steel is affordable to all, the lack of mortar or binding material further reduces the expense of machinery and labor. Its durability ensures negligible maintenance cost.
  4. The chance to innovate– Building materials can sometimes cause hindrance to design. The material might not have the required characteristics for a certain type of construction. This has kept architecture restricted for long, but not anymore. Structural steel has the flexibility and strength that helps in innovative constructions. The dexterous characteristic of this metal has given the opportunity for architects to think outside the box.
  5. Eco-friendly– Being ecologically responsible is a duty that should not be neglected. The discarded construction materials cause large amounts of waste which cannot be recycled. The residue can lead to health hazards and irreversible damage to both humans and animals. It takes the very least amount of energy to manufacture steel and it is recyclable. There are no unwanted or harmful consequences of using steel.
  6. Hassle-free– Construction with steel is a trouble free process when compared to the rest. Steel does not need any binder or foundation. It can be erected and handled effortlessly which speeds up the completion of projects. These increase the work productivity drastically.

Structural steel detailing is important for architects, as it is a practical ploy for efficient due. It can easily be transported from one place to another. Unlike other materials working with steel poses no threat to the labor while construction. The sturdiness of steel gives the architect the liberty to be creative with design and use it in combination with anything. In conclusion, structural steel along with Tekla structures is the most reliable and unequaled construction material of today.

6 Reasons Your Facility Should Use Metal Warehouse Buildings

When you are in need of a strong, flexible and cost-effective warehouse facility, choosing a pre-engineered metal building works well for your needs. With the latest technology, metal warehouse buildings are perfect for all kinds of warehousing needs.

Here are top 6 reasons why your facility should have metal warehouse buildings:

  1. Durability

Metal warehouse buildings are quite durable and known to bear harsh weather conditions, including heavy rains and snowfall. Metal warehouses can even withstand strong winds, fire and earthquakes too. These buildings are resistant to mold, all kinds of mildew, termites and rodents. You can ensure that all products are safe and secured and the buildings can stand for generations, especially if the maintenance is not too high!

Oftentimes, these metal buildings are the only structures left standing in the case of major hurricanes and huge storms – a testimony to the longevity of the structure and its durability.

  1. Flexibility

The flexibility of metal buildings make it ideal for warehousing purposes. With pre-engineered metal construction, one can design the space with exact specifications. Also, one can opt for reserving space for equipment, machinery as well as the entire inventory in specific areas, while allowing people to move within premises safely. You can even divide the space into offices and even modify the building structure without disrupting routine operations.

  1. Cost-effectiveness

Metal warehouses are quite cost-effective compared to any of the warehouses made of wood. After providing the warehouse plan, the building components can be delivered directly to the site. There would be no delays while opting for metal warehouse buildings compared to other materials.

Also, it takes less manpower to assemble it and one can save on the labor costs associated with different methods.

Metal warehouse buildings also take up low general maintenance, and repairs. From the metal roof to durable walls, everything can help quell the risk of fire, pests, and even rust. Insurance companies are also known to reduce policy premiums for such buildings.

  1. Quick Turnaround

The construction process can be full of hassles when developing warehouses. But metal warehouse buildings can be assembled and set up quickly with everything from wall columns to roof sheeting completed within half a month. The building can be utilized as soon as possible too.

  1. Design Flexibility

Metal warehouse buildings can be developed with impeccable structural steel detailing services to fit exact needs. A warehouse storage space includes a simple design with the flexibility to change the design to add to the existing structure with no hassles.

  1. Eco-friendly

Metal warehouses promote eco-friendly purposes from beginning to end. Even when the building is not used for business purpose, the construction materials are completely recyclable. Additionally, the metal roof’s reflective coating stops the absorption of ultraviolet rays and reduces the cooling bill by nearly 50%. They also include vapor barriers at the roof to keep warm and cool air within the building. Such spaces are ideal if one expects to house expensive machinery that needs a fixed temperature for optimum operations.

Conclusion

 The above list of benefits of metal warehouse buildings ensures outlining of the importance of these structures and the benefit it will give in the long run.

Choosing The Right Structural Steelwork Company That Won’t Let You Down!

When you choose a steel fabricator, getting impressed by eye-catching photos is one thing, but hiring them on that basis can be detrimental to your interests.

There are several things to consider including turnaround time, the design expertise, experience of working with complex projects, etc. It is essential to choose the right structural steelwork company that works for you from start to end.

Choosing Ideal Structural Steel Fabricators:

Structural steel fabrication involves changing of material to manufacture a product. Unlike welding and other techniques, steel fabrication involves blending and merging of different materials together for the desired outcome in shape and form.

Here is how one can choose the ideal structural steel design and fabrication companies:

  1. Consider Local Providers

Choosing local providers in the industry are advantageous in terms of economics and being in touch with local suppliers. They can answer questions and address doubts if any while elevating local economy too. As an added bonus, the transport of steel within a single area is quite cheap too.

2. Consider the quality of design and fabrication

By opting for a comprehensive steel provider with several structural steel designers and fabrication engineers, the team can complete the entire project in a trice with a staff that is experienced in the domain. These suppliers have the know-how and knowledge to eliminate errors and delays in the project. Additionally, one needs to opt for steel detailing engineers and structural designers who are conversant with Tekla structures and their complexities. Check their past work and apply for proper licenses and certifications along with local requirements and codes. Check out the solutions on offer that align with present project requirements.

3. Previous Projects and Testimonials

Go to the supplier’s website and check their portfolio of previous projects related to structural steel detailing and fabrication. Check out their experience in a certain field of operations. Ask their previous clients if they had delays or problems and whether they could meet the requirements.

4. Costs Involved

The cost factor is quite important to consider in Tekla structural steel detailing and its fabrication. But it is not the only measure. Every cost of material, design, and implementation needs to be weighed against quality, expertise and overall experience of the team. The service offerings and certifications also come into play with the value they bring to the table. Ensure that the costs involved also match the deliverables, the technology, and knowledge on offer.

5. Service & Communication

Within a few days of the project, one can gauge the quality of a potential structural steel detailing company or a fabrication company. One should examine the consistency of their communication skills and whether they live up to their commitments on a regular basis. If not, it is preferable to choose another company as required.

When it is about choosing a structural steel detailing company or a supplier or a fabrication expert, the domain experience, the timely deliverables and the quality of the drawings and fabrication matters a lot. Ferramatrix is one such company that provides high-quality structural steel detailing services to steel fabrication companies for a plethora of construction and civil engineering projects. Also, it is important to find a company that can deliver impeccably in terms of compliance, lead-time, and the likes.

The Differences Between Soldering, Welding and Brazing

Soldering and welding have been used interchangeably as most sheet metal terms and although they are similar in operation, their processes are quite different. Similarly, welding and brazing are individual metal-joining sheet metal techniques that constitute the sheet metal fabrication process in a slightly different manner. All fabrication work is dependent on efficient structural steel detailing services too.

The main difference between the process of welding and soldering is melting since soldering involves heating of the metal to be bonded rather than melting. In welding, fabricators melt the base metal, causing fusion. Brazing, on the other hand, combines metals by melting and flowing filler metal right into its joint.

Similarities and differences:

  • Soldering is quite similar to brazing since capillary action is used to flow the metal within the joint. Then it is cooled and hardened.
  • Weld joints are usually the strongest compared to the others, followed by joints that are soldered and then the ones that are brazed.
  • Welding functions at 6,500 degrees Fahrenheit, while soldering needs a temperature of at least 840 degrees Fahrenheit.
  • Welding involves heating and melting of workpieces and metal bases while soldering does not involve heating of any workpiece.
  • Mechanical properties of base metal can change right at the joint when subjected to drastic heating and cooling during the welding process. On the other hand, soldering does not change the mechanical properties at all.
  • In both processes, brazing, and welding, fabricators add filler metals like aluminum-silicon, bronze, copper, gold-silver, nickel and the like into the joint.
  • Brazing has a lower melting point for filler metal than the adjoining metal while welding and soldering both involve a higher melting point for the filler metal.
  • Fabricators don’t melt the base metals in brazing like in welding.
  • Skill requirements for welders are usually higher than a solder professional with nearly similar heat costs
  • Welds require heat treatments unlike solders but welds require no preheating, unlike solders that require preheating for generating quality joints.

The Process:

The welding process causes fusion that joins metals of similar compositions together with their melting points. The result is a pool of molten material termed as the weld pool owing to the high melting points. Soldering, on the other hand, is a low-temperature process compared to brazing.

Welding also requires a shield to protect filler metal from contamination or oxidization that leads to rust. Brazing lets the filler metal flow into the joint by capillary action and then brought above its melting point and let over the base metal to be subsequently cooled for binding the workpieces.

Soldering is usually used to bind electrical components, not as robust or structural, but enough for conductive connection with binding of components.

The Techniques:

Types of soldering:

  • Brazing
  • Hard soldering
  • Soft soldering

Types of welding:

  • Electric resistance welding
  • Gas metal arc welding
  • Gas tungsten arc welding
  • Glass welding
  • Plastic welding
  • Shielded metal arc welding

Types of brazing:

  • Torch brazing
  • Furnace brazing
  • Braze welding
  • Cast-iron welding
  • Vacuum brazing

Although welding and soldering are popular sheet metal techniques, brazing helps fabricators to join similar or different metals for making a strong joint. One needs an astute structural steel detailing company adroit in creating Tekla structures.

 

Structural Steel vs. Reinforced Concrete – Which is Stronger?

One of the early decisions that every structural frame requires is the decision to use steel or reinforced concrete. This decision is taken by the builders themselves, who would opt for structural steel detailing experts who are adept in Tekla structures design. The effect on the project, both in terms of costs and durability is long-term and has a direct impact on building design, along with its performance. Many businesses try to figure out between structural steel and reinforced concrete. Steel is cost-effective than concrete, but one should consider different aspects of construction, including security and strength too.

Costs

In terms of costs, structural steel is cheaper than reinforced concrete. Structural steel-work just takes up 20% of steel-work used in construction. The price of construction material has increased and affected concrete more than steel.

Material

Availability of concrete materials remains a problem, and the worst of the affected materials is cement. Shipping delays and high rates of transport has affected raw material imports badly. Steel has remained unaffected by this trend, owing to a consistent and reliable supply of steel from Chinese manufacturers at affordable prices.

Project Schedule

Structural steel takes slightly more time for construction than concrete. The speed is reported to be doubled compared to steel structures. But there are a number of views in support of structural steel since many businesses are keen to using steel and its features of versatility, robust strength and ease of construction.

Strength and Security

It is important to understand that strength and safety are crucial. Industry consensus has revealed that concrete offers a safer option since the core parts of the building are covered in thick concrete. This protects buildings from getting affected from fire or from potential attacks too. Every aspect of the structure, including the elevator, stairs, and power systems require security from vandals and thieves.

Steel might melt in some time and hence experts feel that structural steelwork cannot stand a chance. One does have to contact people who can implement fire protection insulation, and spray treatment of flame retardant coatings can help keep the steel unaffected by any sort of fire or explosion.

Steel is known in terms of strength. Structural steel can help create buildings and raise it in concrete.

A short summary of the differences between Structural Steel & Reinforced Concrete:

Pros Of Reinforced Concrete:

  • Reinforced concrete boasts of better fire-proof quality and safety compared to steel, wood etc.
  • It is moldable and flexible enough to shape with molding types.
  • Cost effective construction material.

Cons Of Reinforced Concrete:

  • Comparatively expensive option.
  • When compared to steel, concrete has low compressive strength and requires mixing, casting and curing, even changing the final strength of concrete negative.

Pros Of Structural Steel:

  • Cost-effective in terms of procurement of materials and labour.
  • Considered as the future of construction owing to the immense quality and steel’s versatility.
  • Useful for offices and commercial buildings.
  • Easily available at reasonable prices.
  • Optimised spaces provided for the process

Cons Of Structural Steel:

  • Not many builders use this material, as it requires special tools to use.
  • Structural steel components can be created through fire damage while concrete cannot be used.

During winter in absolute biting cold, the steel structures usually give up easily and might affect people working on it, although nowadays one can apply appropriate coatings and insulation.

As an experienced and expert structural steel design company, our team can guide you the best option between steel or reinforced concrete for your home project and then even devise Tekla structures design for companies.

Prime Structural Steel Advantages for Construction

Structural Steel has evolved to be a popular building material of choice for several construction specialists for developing residential abodes to skyscrapers. Architects and contractors are keen to use structural steel over concrete or wood, owing to the several benefits on offer. Structural steel frames and Tekla structural steel design carry a fantastic aesthetic appeal too, along with design flexibility combined with robust strength and ease of maintenance.

Here are some of the best advantages of structural steel compared to other materials such as reinforced concrete:

  • Durability

Structural Steel is more durable than other materials and does not age or decay faster compared to other construction materials. It also boasts of a better strength-to-weight ratio along with a tensile strength that can help architects and builders to make lighter buildings with less costly foundation.

  • Constructability

The strength, stiffness, and toughness of structural steel allow it to be molded into a variety of shapes. The structural steel implementation involves bolting and welding of discrete pieces while concrete takes several weeks to be fixed in place. Also, structural steel enables better compression and tension stress, thus allowing architects the flexibility to design better and make several minute changes.

  • Cost Effectiveness

Structural steel design is aligned with varied standards and regulatory policies thus making them perfect to erect after fabrication. Their streamlined efficiency and effectiveness saves time and money with high ROI and reduced expenses. The short construction periods reduce hassles in the neighborhood and save developers a huge amount of money on community PR and building permits. Additionally, the cost-effectiveness of steel makes them an ideal structural solution with multiple steel fabrication industries making inroads into technological progress through innovation and foresighted vision. Developers now have unrestricted access to quality structural steel at lower costs too.

  • Safety

The International Building Code stipulates that steel structures need to be completely coated with fire-resistant material. This is because the steel in itself could lose its strength and integrity in case of a fire breakout. Steel now bears water-resistant coatings too to prevent corrosion. Fire-resistant coatings are water-resistant too. One of the major advantages of structural steel is that it lacks porosity that breeds mold and mildew, making it perfect for residential avenues. Off-site fabrication and quick component, assembly add major brownie points to any construction site. Steel is also recyclable, and thus environment-friendly.

 

Structural steel and Tekla structures may have any aesthetic shortcomings compared to concrete, brick, and wood, but it is certainly advantageous in more ways than one. The major cons of using structural steel have been its reactions to water and heat, but that problem has been addressed by several innovative applications and industry standard organizations. One can expect the reach and efficiency of structural steel to grow in recent years, as new changes and innovations are introduced in the coming months. Also, it is important to hire structural steel design experts and experienced professionals for the best possible designs and drawings, thus giving a chance to architects and builders to leverage the same for creating outstanding edifices in diverse ways.